Integrator Pro

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Integrator Pro

MFC & MFM Command, Control and Readout Device

The Integrator Pro from Mesa Labs is designed for in-house verification and multi-point calibration of analog mass flow controllers (MFCs) and mass flow meters (MFMs).

Combined with a DryCal® primary piston prover, the Integrator Pro creates a powerful MFC/MFM calibration station. It powers and controls mass flow devices, generates user-defined setpoints and provides direct comparison between the device under test and the reference flow measured by the DryCal primary standard.

The four-channel system can power and control up to two voltage and two current mass flow devices simultaneously. It can be operated manually for straightforward verification work or connected to a PC for automated calibration using DryCal Pro software or user-developed software.

4 Channels
MFC / MFM CONTROL
mA + V
CURRENT & VOLTAGE
RS-232
PC COMMUNICATION
DryCal Pro
AUTOMATED CALIBRATION

Build an MFC & MFM Calibration Station

The Integrator Pro is designed to work with Mesa Labs Metrology Series primary piston provers, including the DryCal 800 and high-capacity DryCal 1020/1500 systems.

During calibration, the Integrator Pro controls the mass flow device while communicating with the DryCal primary flow standard. Reference flow, device output and deviation can be compared directly, providing an efficient solution for in-house verification and multi-setpoint calibration.

DryCal 800

Primary gas flow measurement from 0.5 sccm to 100 slpm with interchangeable flow cells and measurement uncertainty as low as 0.15% of reading.

DryCal 1020 & 1500

High-capacity primary flow standards covering flows up to 1,500 slpm for laboratory, industrial and calibration applications.

Control, Verification & Diagnostics

  • Powers and controls analog MFCs and MFMs
  • Supports up to two voltage and two current devices simultaneously
  • Generates user-defined MFC setpoints
  • Manual operating mode for quick verification and calibration setup
  • Manufacturer-specific cables connect compatible mass flow devices
  • Displays reference flow, device readout and deviation
  • Diagnostic readings in milliamps or volts
  • PC command interface for automated calibration
  • Compatible with DryCal Pro software
  • Bi-directional communication with compatible DryCal systems

Programmable Channel Ranges

Each channel can be configured for commonly used analog MFC and MFM signal ranges:

Signal Type Programmable Ranges
Current 0–20 mA · 4–20 mA
Voltage 0–10 V · 2–10 V · 0–5 V · 1–5 V

Technical Specifications

Channel interface DA15S
Analog current input 0–20.000 mA · ±0.075% · Zi 100 Ω
Analog voltage input 0–10.000 V · ±0.075%
Analog current output 0–20.000 mA · ±0.075%
Analog voltage output 0–10.000 V · ±0.024%
Output power supply ±15 V
Serial interface RS-232
Power 12–24 VDC · 65–33 mA · 0.8 W
Compliance CE EN61326-1 · FCC Part 15 Class A · FCC Part 68 · RoHS

Automated Calibration with DryCal Pro

When connected to a PC, the Integrator Pro can be used with DryCal Pro software for automated MFC/MFM calibration. Measurement data can be collected directly from the DryCal primary standard and compared with the device under test for immediate flow comparisons and deviation calculations.

The PC command interface also allows integration with user-developed calibration software where required.

Applications

  • In-house MFC and MFM calibration
  • Multi-point mass flow controller verification
  • Calibration and metrology laboratories
  • Manufacturing and process control
  • Quality assurance and instrument verification
  • Custom automated gas-flow calibration systems

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